Commentary

SpaceX history lesson: from Falcon 1 failures to Starship's chopstick catch

Aug 27, 2025

Key Points

  • Starship replaces landing legs with tower-mounted mechanical arms that catch the falling booster, enabling five-minute launch cadence from a single pad rather than daily reuse.
  • SpaceX's Falcon 9 program achieved USSR-record launch frequency by 2018 after proving booster reusability through systematic testing starting in 2012.
  • SpaceX publicly documents Starship failures as proof points in iterative development, with October 2024's successful tower catch validating the core architecture shift.

Summary

SpaceX operates three active rocket classes. Falcon 9 launched commercially in 2010 as the company's first production vehicle. Falcon Heavy arrived in 2018, built from three Falcon 9 boosters strapped together. Starship is the next-generation system currently in test phase, with 33 engines on its Super Heavy booster stage.

Falcon 1, SpaceX's first orbital rocket, failed three consecutive times between 2006 and 2008 and nearly bankrupted the company. The fourth flight in 2008 succeeded. Years of iteration followed before the vehicle became commercially viable.

Falcon 9 introduced systematic reusability. Grasshopper landing tests in 2012 proved the booster could execute powered descent and soft landing using onboard engines. After the first successful booster reflight in 2017, SpaceX achieved launch cadence at scale. By 2018, the company was launching Falcon 9 rockets more frequently than the USSR record set in 1979.

Starship represents a design philosophy shift away from landing legs that add weight and complexity. Instead, the booster lands inside a pair of mechanical arms called "chopsticks" mounted on the launch tower. The Super Heavy booster spends only a few minutes in the air before returning. This architecture is engineered to support launches every five minutes from the same pad rather than daily launches. The October 2024 tower catch demonstrated the concept at operational scale.

Progress milestones show methodical iteration. The April 2023 test flight lasted four minutes before rapid unscheduled disassembly, with not all 33 engines igniting. By November 2023, all engines started. June 2024 saw both stages reach max altitude and re-enter the atmosphere. The most recent test achieved controlled splash-down of both stages in the ocean after payload deployment.

SpaceX publicly documents its failures. The company released a montage titled "How Not to Land an Orbital Rocket Booster" showing dozens of drone-ship landing failures set to dramatic music. Rather than hiding setbacks, SpaceX frames them as proof points in a system designed to fail fast and recover.